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Master Reliability
Welcome!
to our blog, your go-to destination for quick wins, insightful engineering discussions, and revolutionary ideas in reliability. Join us as we explore the latest trends, share valuable tips, and inspire innovation in the world. Stay tuned for engaging content that empowers you to achieve more with less effort!



Equipment Anatomy, Decoded: New AM Asset Maps for Reliability Leaders
ASSET MAPS | CRIME LAB | RESOURCES Equipment Anatomy, Decoded. Master Reliability introduces interactive AM Asset Maps with Abnormal Fingerprints—designed to give your team total clarity on equipment health. The Conveyor Belt Anatomy Explorer Mastering reliability starts with seeing what others miss. Our latest Explorer tool allows operators and reliability teams to navigate complex machinery by assembly and component, bridging the gap between normal function and emerging fai

Kerin Epperly, CLSSMBB
Aug 261 min read


All Components Have an End-of-Life
Improving Effective Communications Between Departments. Implementing Asset Maps at the Point of Use (POU)

Kerin Epperly, CLSSMBB
Aug 252 min read


Transform Your Shift Passdowns and Defect Cards with the RCL Field Guide and Generator
Frontline workers, supervisors, and managers often face challenges when creating clear and effective shift passdowns and defect cards. These tools are essential for smooth operations, yet many teams struggle to capture and communicate critical information efficiently. The Reliability Crime Lab (RCL) offers a practical solution with the Do You Know Where Your 24 Hours Go Field Guide. This guide, combined with the RCL Effective Shift Passdown and Defect Card Generator, can tran

Kerin Epperly, CLSSMBB
Aug 154 min read


Unlocking the Power of Infrared Temperature Guns to Detect Misaligned Bearings Through Heat Signature Analysis
We discuss how effectively use an Infrared Gun to identify bearing misalignment.

Kerin Epperly, CLSSMBB
Jul 225 min read


Training Operators for Bearing Misalignment Detection with Infrared Guns A Comprehensive Case Study
We teach the user how to effectively implement operator condition-based monitoring for bearing misalignment using an inexpensive but powerful infrared Gun.

Kerin Epperly, CLSSMBB
Jul 175 min read


Early Detection of Bearing Spalling: Operator Insights on Fingerprint and Infrared Techniques
We provide how to train operators to use inexpensive but effective tools for identifying spalling before it leads to catastrophic failure.

Kerin Epperly, CLSSMBB
Jul 164 min read


Unlocking Operator Insight: How Training Your Team to Spot Failure Improves Maintenance and Performance
The Best Detective on the Line Is the Operator
How teaching operators to recognize the fingerprints of failure transforms them into your most powerful condition-based monitoring system.

Kerin Epperly, CLSSMBB
Jul 163 min read


Empowering Operators: Crafting an Autonomous Maintenance Program to Transform Them into Equipment Owners
A quick guide on effectively implementing autonomous maintenance.

Kerin Epperly, CLSSMBB
Jul 123 min read


The Power of Touch in Manufacturing Diagnostics
Understanding how touch can aid defect detection and prevention.

Kerin Epperly, CLSSMBB
May 184 min read


Enhancing Manufacturing Efficiency with Performax Infrared Thermometers for Bearing Issue Detection
Using Infrared Thermometers for detecting bearing issues.

Kerin Epperly, CLSSMBB
May 183 min read


Enhancing Operator Diagnostic Skills in Manufacturing Using the Five Senses to Prevent Downtime
Understand how operators make effective equipment prevention detectives

Kerin Epperly, CLSSMBB
May 136 min read


The Future of Reliability: A Sensory Approach
5-Sense Detection Fingerprints

Kerin Epperly, CLSSMBB
Oct 15, 20252 min read


Understanding Failure Fingerprints in Engineering
In this article we review failure modes to predict failure lifetimes.

Kerin Epperly, CLSSMBB
Sep 28, 20254 min read


Mastering Machine Health and Failure Prediction - The 5 Humors & Failure Progression: Teaching Through the Senses
Bearing particulate contamination and resulting damage

Kerin Epperly, CLSSMBB
Sep 23, 20251 min read


The 5 Senses: The Amazing Power of Sound
Using sound to detect potential equipment failures

Kerin Epperly, CLSSMBB
Sep 18, 20252 min read


Right Part, Right Job - Sensor Misalignment Solution
The lights are flashing, the line is moving, and suddenly—everything stops. A proximity sensor mounted on a high-vibration conveyor belt has shifted out of alignment… again. What should be a simple detection tool turns into a silent failure point, creating downtime, defects, and frustration. If you've worked in production, you've experienced this phenomenon at least once: A sensor that shifts, misreads, or fails—again and again—despite being “fixed” each time. What if we told

Kerin Epperly, CLSSMBB
Jul 25, 20253 min read


Right Part, Right Job
From the fairgrounds to the factory floor, the small things matter. Our new poster teaches teams how to choose the right part for the right job—with intention, safety, and long-term reliability in mind. Right Part, Right Job.

Kerin Epperly, CLSSMBB
Jul 25, 20251 min read
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