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FRAME-D 

Failure Fingerprint - Corrosion
00:05
Impact of Contaminants on Lubrication
00:11
Particles on Bearing
00:08
Sludge Simulation
00:08
Grinding Gears - Particle Generation
00:08
Contaminated Lubrication in Bearings
00:08
Gears with Corrosion
00:19

AI Simulation of Common Failure Fingerprints

These AI-generated simulations illustrate what developing failure conditions may look like. They are teaching examples, not footage of actual equipment or evidence from a customer investigation.

FRAME-D Diagnostic Software

FRAME-D begins with what operators detect through their senses: what they see, hear, and feel. 

Screenshot_11-11-2025_19135_frame-d-interactive-p2.netlify.app.jpeg

After an operator detects a potential failure mode, FRAME-D guides frontline workers, technicians, engineers, and managers through a structured evaluation. It brings together TPM, RCM, RCA, and BDA tools to understand how the failure develops, assess its business impact, and decide what action to take.

 

The evaluation can include:

  • Failure mechanisms and failure progression

  • Failure Mode, Effects, and Criticality Analysis (FMECA)

  • Detectable failure fingerprints and early warning signs

  • Go/no-go thresholds and escalation criteria

  • Troubleshooting guides

  • Root cause and breakdown analysis

  • Immediate containment, corrective action, and preventive action plans

 

FRAME-D turns an observation into a practical response: contain the current problem, address its causes, and eliminate the failure where possible or significantly reduce its likelihood and impact. The goal is to prevent unplanned downtime before a developing condition becomes a breakdown.

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