Transforming Maintenance into Machine Intelligence
At Master Reliability, we turn maintenance data, operator intuition, and engineering expertise into one connected ecosystem powered by FRAME-D (Failure-Root-Analysis-Maintenance-Environment-Diagnostics).
Our mission is simple: help you detect failures before they happen, empower every role on the floor, and eliminate waste through practical, digital reliability systems.
Reliability Consulting
Diagnose. Design. Deliver Results.
We partner directly with your team to identify chronic failure patterns, optimize maintenance strategies, and build a sustainable reliability culture. From small facilities to enterprise-scale operations, our consulting process blends traditional RCM and TPM methods with the FRAME-D digital framework.
Key Offerings:
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Equipment criticality analysis & risk ranking
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Maintenance optimization (PM/PdM review)
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Failure pattern recognition & forensic analysis
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ROI and cost-of-failure modeling
Training & Certification
Develop Certified Failure-Forensic Specialists.
Our training programs transform technicians, engineers, and operators into reliability detectives. Courses are available in-person, online, or through our Master Reliability portal.
Key Offerings:
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Mastering Machine Health & Failure Prediction The 5 Humors
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FMECA Made Practical: Solving the Crimes of Machine Failures
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Bearing Failure Analysis: Case Studies
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Autonomous Maintenance Training Series
Speaking Engagements & Workshops
Inspire, Educate, and Transform.
Bring the Failure-Forensics Experience to your conference, corporate summit, or maintenance symposium. Kerina Epperly shares engaging, real-world insights on machine behavior, reliability culture, and how to connect human senses with digital intelligence.
Key Offerings:
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Reliability trade shows
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Corporate Training Meetings
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Maintenance Symposium
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Other
FMECA & RCA Facilitation
Stop Guessing. Start Tracing Failures Like a Detective.
Our forensic approach to Failure Modes, Effects & Criticality Analysis (FMECA) and Root Cause Analysis (RCA) turns every event into a learning opportunity. Using structured logic, we reveal not just what failed but why and how to prevent recurrence.
Deliverables:
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Custom FMECA workshops with real-world data.
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Interactive RCA sessions using FRAME-D
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Risk prioritization and digital RPN reports
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Operator feedback integration
FRAME-D Implementation & Licensing
Your Failure-Forensic Assistant Customized for Your Plant.
FRAME-D is more than a database — it’s a decision-support system that turns every SOP, inspection, and failure report into actionable intelligence. We help facilities deploy FRAME-D for full-scale failure mode management, diagnostics integration, and frontline problem solving.
Key Offerings:
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System setup & digital integration
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JSON libraries for components and failure modes
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Visual dashboards, PF-curves, and escalation paths
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Role-based access (Operator / Technician / Engineer / Manager)
Digital Ecosystem Design
Building the Digital Backbone of Reliability.
We design custom data frameworks, Supabase schemas, JSON libraries, and Wix-based dashboards that make complex reliability systems easy to use and visualize. Whether you’re digitizing FMECA reports or integrating predictive analytics, we can help bring it all together.
Key Offerings:
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Interactive dashboards for component health
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JSON-driven libraries for machine failure modes
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Supabase / API architecture for multi-site tracking
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Smart SOP templates and escalation logic
