Transforming Maintenance into Machine Intelligence
At Master Reliability, we turn maintenance data, operator intuition, and engineering expertise into one connected ecosystem powered by FRAME-D (Failure-Root-Analysis-Maintenance-Environment-Diagnostics).
Our mission is simple: help you detect failures before they happen, empower every role on the floor, and eliminate waste through practical, digital reliability systems.
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Reliability Consulting
Diagnose. Design. Deliver Results.
We partner directly with your team to identify chronic failure patterns, optimize maintenance strategies, and build a sustainable reliability culture. From small facilities to enterprise-scale operations, our consulting process blends traditional RCM and TPM methods with the FRAME-D digital framework.
Key Offerings:
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Equipment criticality analysis & risk ranking
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Maintenance optimization (PM/PdM review)
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Failure pattern recognition & forensic analysis
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ROI and cost-of-failure modeling
Training & Certification
Develop Certified Failure-Forensic Specialists.
Our training programs transform technicians, engineers, and operators into reliability detectives. Courses are available in-person, online, or through our Master Reliability portal.
Key Offerings:
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Mastering Machine Health & Failure Prediction The 5 Humors
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FMECA Made Practical: Solving the Crimes of Machine Failures
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Bearing Failure Analysis: Case Studies
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Autonomous Maintenance Training Series
Speaking Engagements & Workshops
Inspire, Educate, and Transform.
Bring the Failure-Forensics Experience to your conference, corporate summit, or maintenance symposium. Kerina Epperly shares engaging, real-world insights on machine behavior, reliability culture, and how to connect human senses with digital intelligence.
Key Offerings:
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Reliability trade shows
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Corporate Training Meetings
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Maintenance Symposium
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Other
FMECA & RCA Facilitation
Stop Guessing. Start Tracing Failures Like a Detective.
Our forensic approach to Failure Modes, Effects & Criticality Analysis (FMECA) and Root Cause Analysis (RCA) turns every event into a learning opportunity. Using structured logic, we reveal not just what failed but why and how to prevent recurrence.
Deliverables:
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Custom FMECA workshops with real-world data.
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Interactive RCA sessions using FRAME-D
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Risk prioritization and digital RPN reports
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Operator feedback integration
FRAME-D Implementation & Licensing
Your Failure-Forensic Assistant Customized for Your Plant.
FRAME-D is more than a database — it’s a decision-support system that turns every SOP, inspection, and failure report into actionable intelligence. We help facilities deploy FRAME-D for full-scale failure mode management, diagnostics integration, and frontline problem solving.
Key Offerings:
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System setup & digital integration
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JSON libraries for components and failure modes
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Visual dashboards, PF-curves, and escalation paths
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Role-based access (Operator / Technician / Engineer / Manager)
Digital Ecosystem Design
Building the Digital Backbone of Reliability.
We design custom data frameworks, Supabase schemas, JSON libraries, and Wix-based dashboards that make complex reliability systems easy to use and visualize. Whether you’re digitizing FMECA reports or integrating predictive analytics, we can help bring it all together.
Key Offerings:
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Interactive dashboards for component health
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JSON-driven libraries for machine failure modes
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Supabase / API architecture for multi-site tracking
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Smart SOP templates and escalation logic
