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Fastener Library​

Failure Analysis

Fastener Name

Split Lock Washer

Functionality

Visual check for deformations and corrosion, test elasticity
Prevents loosening due to vibration

Industry Used

Automotive, industrial machinery, construction

Functional Design

Helical split to apply tension against rotation. Prevents loosening via tension.

Split Lock Washer

Thread Design

No
10 - 20 years

Lifespan

Deformation, corrosion, loss of spring tension

Signs of Failure

Loss of tension or visible damage

When to Replace

Replace if damaged or after torque cycles

How to
Maintain

Visual check for deformations and corrosion, test elasticity

Inspection

Every 6 months

Inspection  Frequency

Analysis

If a Split Lock Washer, also known as a Helical Spring Washer, begins to show signs of early wear, such as cracks, flattening, or a loss of grip before its expected lifespan of 10 to 20 years, it is crucial to perform a thorough inspection. Start by conducting a visual examination for any cracks and perform a tension test to assess its effectiveness. If any loss of tension or visible damage is detected, verify that the washer has not been used in conditions that might cause fatigue or corrosion. It’s important to replace the washer if it is damaged or has exceeded its torque cycle limit. Discontinue using the washer immediately if there is any noticeable loss of tension or visible damage. These washers are specifically designed to prevent loosening in vibrating environments and should not be used on soft surfaces or in high-precision assemblies, where their characteristics might not provide the necessary stability or precision.

Better Alternative

Use Belleville washers for improved load distribution and locking

Similar Fasteners

Locking Nut, Hex Head Machine Screw

Type of Washer

Locking

Type of Nut

Standard or lock nut

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