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Fastener Library
Failure Analysis
Fastener Name
Split Lock Washer
Functionality

Prevents loosening due to vibration
Industry Used
Automotive, industrial machinery, construction
Functional Design
Helical split to apply tension against rotation. Prevents loosening via tension.
Split Lock Washer
Thread Design
No

10 - 20 years
Lifespan

Deformation, corrosion, loss of spring tension
Signs of Failure

Loss of tension or visible damage
When to Replace

Replace if damaged or after torque cycles
How to
Maintain

Visual check for deformations and corrosion, test elasticity
Inspection

Every 6 months
Inspection Frequency
Analysis
If a Split Lock Washer, also known as a Helical Spring Washer, begins to show signs of early wear, such as cracks, flattening, or a loss of grip before its expected lifespan of 10 to 20 years, it is crucial to perform a thorough inspection. Start by conducting a visual examination for any cracks and perform a tension test to assess its effectiveness. If any loss of tension or visible damage is detected, verify that the washer has not been used in conditions that might cause fatigue or corrosion. It’s important to replace the washer if it is damaged or has exceeded its torque cycle limit. Discontinue using the washer immediately if there is any noticeable loss of tension or visible damage. These washers are specifically designed to prevent loosening in vibrating environments and should not be used on soft surfaces or in high-precision assemblies, where their characteristics might not provide the necessary stability or precision.
Better Alternative
Use Belleville washers for improved load distribution and locking
Similar Fasteners
Locking Nut, Hex Head Machine Screw
Type of Washer
Locking
Type of Nut
Standard or lock nut
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