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Manufacturing Reliability • Lean Six Sigma • Workforce Development

Find the Missing Minutes in Your Manufacturing Day

Reduce recurring failures, recover lost production time, and build teams that solve problems with evidence.

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30+ Years

Manufacturing and engineering experience

Master Black Belt Lean Six

Sigma leadership grounded in results

Plant-Floor Focused

Built for the people who do and lead the work

Integrated System

LSS, TPM, RCM, CBM, FMEA, RCA and BDA

01.

Train Your Workforce

Build practical problem-solving capability from the frontline to plant leadership through manufacturing-focused belt training

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02.

Solve a Plant Problem

Get experienced support for recurring breakdowns, chronic losses, unreliable processes, and stalled improvements.

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03.

Equip Your Team

Make equipment conditions and production losses easier to recognize, communicate, and address.

Explore tools →

CHOOSE YOUR STARTING POINT

Start with the problem you need to solve.

When the Problem Cannot Wait for Another Meeting

Some problems require more than a course. Bring structure, technical depth, and forward movement to the investigation.

01.

RCA/BDA Hotline

Define the failure, protect the evidence, organize the investigation, and keep the analysis moving.

02.

Onsite Improvement Projects

Hands-on support for reliability, TPM, Lean Six Sigma, root cause analysis, loss reduction, and operational improvement.

03.

TPM and Autonomous Maintenance

Strengthen equipment knowledge, abnormality detection, escalation, and sustainable equipment-care systems.

CASE STUDIES

See What the Evidence Reveals

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Trace the original condition, detection cues, operational consequences, missed opportunities, and controls that could prevent recurrence.

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RELIABILITY CRIME LAB®

Investigate the Small Clues Behind Major Losses

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Practical investigations into equipment failure, lubrication, bearings, measurement, process variation, TPM, and Lean Six Sigma.

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A MASTER RELIABILITY SYSTEM

Connect the Evidence Before the Failure

FRAME-D® brings equipment knowledge, failure modes, condition monitoring, frontline observations, and structured problem-solving into one connected reliability system.

 

It creates a common language across operations, maintenance, engineering, reliability, and leadership.

RESPONSE PLAN

RISK ASSESSMENT

FMECA 

CILTR / PM Tasks

TROUBLESHOOTING

CONDITION MONITORING

ROOT CAUSE ANALYSIS

BREAKDOWN ANALYSIS

PREVENTION

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