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What are the potential root causes for the abnormal thermal image?

What are the potential root causes for the abnormal thermal image?

What are the potential root causes for the abnormal thermal image?

Based on the signs and symptoms, thermal images, and potential root cause, identify the likely issue




What are the potential root causes for the abnormal thermal image?

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Title
Component
Inspection Date
Likely Issue
Signs and Symptoms
Thermal Visual Cue
How to Rule Out
Recommendations
Thermal Image Upload
Motor-to-Gearbox Coupling Thermal Scan
Motor Shaft & Coupling
04/08/2025
Coupling misalignment or improper lubrication of flexible coupling insert.
1.) Elevated heat at shaft connection point 2.) Heat dissipates unevenly along shaft axis 3.) No external signs of leakage or smoke
Asymmetrical heat signature at motor shaft-coupling junction with peak heat radiating at the coupling hub.
1.) Laser alignment check of motor-to-gearbox shafts 2.) Remove coupling guard and inspect insert for wear 3.) Perform vibration analysis to detect angular or parallel misalignment
1.) Schedule motor-to-gearbox alignment verification 2.) Grease coupling insert if applicable 3.) Monitor temperature trend weekly using IR route 4.) Conduct vibration test on horizontal and axial planes
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